Executed By: Ecotone Systems
Client: FG Glass Industries Pvt. Ltd.
Project Location: Taloja Industrial Area, Raigad, Maharashtra
Ecotone Systems has successfully delivered a custom-engineered Acoustic Enclosure solution for glass blower machinery at the manufacturing facility of FG Glass Industries Pvt. Ltd. in Taloja, Maharashtra. The project was undertaken to mitigate high noise levels originating from continuous glass forming operations, while ensuring uninterrupted production and adherence to workplace noise regulations.
The solution was developed to address both occupational safety requirements and operational efficiency, reflecting Ecotone Systems’ expertise in industrial noise control engineering.
Project Objective
Glass blowing processes generate sustained high-intensity noise due to mechanical motion, air pressure systems, and material handling operations. Prolonged exposure to such noise can adversely affect worker health and productivity.
The primary objectives of this project were:
- To reduce noise levels at the source through effective acoustic containment
- To improve operator comfort and workplace safety
- To support compliance with industrial noise exposure norms
- To integrate the solution without affecting thermal conditions or machine accessibility
Engineering Design and Implementation
Following a detailed site evaluation and noise assessment, Ecotone Systems designed a bespoke acoustic enclosure system tailored to the specific machinery layout and operational conditions of the facility.
The enclosure was manufactured using high-performance sound-insulating panels with internal sound-absorbing linings, supported by a structurally reinforced framework suitable for high-temperature industrial environments. Special emphasis was placed on ventilation design to ensure adequate airflow and heat dissipation without compromising acoustic performance.
Access doors, inspection panels, and service openings were strategically incorporated to allow safe and convenient equipment operation and maintenance.
Acoustic Performance and Technical Features
The installed acoustic enclosure delivers effective noise attenuation while maintaining functional efficiency. Key technical attributes include:
- Engineered noise reduction at critical source points
- Controlled airflow through acoustically treated ventilation systems
- Robust construction for long-term industrial use
- Modular configuration enabling ease of maintenance and future expansion
- Alignment with occupational health and industrial safety standards
The system was installed with minimal disruption to ongoing plant operations and commissioned as per defined performance requirements.
Project Outcome and Benefits
The completed installation has resulted in a measurable reduction in noise levels within the production area, significantly improving working conditions for operating personnel. The enclosure supports a safer and more compliant manufacturing environment while maintaining production continuity.
This project demonstrates Ecotone Systems’ capability to deliver site-specific, performance-driven acoustic solutions for demanding industrial applications.
About Ecotone Systems
Ecotone Systems is a specialized manufacturer and solution provider in the field of industrial noise control and acoustic engineering. We offer end-to-end services covering acoustic consulting, system design, manufacturing, supply, and on-site installation.
Our solutions are engineered to meet stringent performance requirements across industries such as manufacturing, infrastructure, power generation, HVAC, and process plants. Every project is executed with a focus on quality, compliance, and long-term reliability.
Additional Noise Control Solutions by Ecotone Systems
Noise Barriers
Design and deployment of noise barriers for roadways, rail networks, industrial plants, and infrastructure projects to control environmental and community noise exposure.
Sound Attenuators
Custom-designed sound attenuators for HVAC systems, exhaust outlets, ventilation shafts, and industrial airflow systems, ensuring optimal noise reduction without restricting airflow.
Reverberation Chamber and Acoustic Treatment Solutions
Acoustic treatment systems for industrial halls, test facilities, auditoriums, and enclosed workspaces to control sound reflections, reduce reverberation time, and improve acoustic clarity.
All solutions are engineered based on project-specific acoustic requirements and applicable standards.
Let’s Discuss Your Requirement
Have questions or need more information? Reach out through our Contact Us page for quick support.
